Machinery & infrastructure

What the job actually runs on

Buyers judge a printer by its floor, so here is the floor. The press is a six-colour Heidelberg CD102 with in-line coating; the finishing line around it covers lamination, die punching, foiling, embossing and pasting. Anything marked to confirm is awaiting a final figure from the factory rather than being guessed at.

Infrastructure

Capacity and backup

15,000
Sq. ft. built-up
6,00,000
Cartons / month
50
Manpower
Generator
Power backup + solar

On the floor

Machine by machine

Eight stations, from plate to pasted carton. Specifications as installed.

Six-colour offset printing press with in-line coater

Heidelberg CD102 6+LX

Installed
Type6-colour offset press with in-line coater
Max sheet size720 × 1020 mm
Colours6 + coating
SpeedUp to 15,000 sheets/hour
Year installedTo confirm
Illustrative photograph of a film lamination machine in use

Wet lamination machine

Installed
TypeWet film lamination
Max width36 inch
FilmsGloss, matte, velvet
Speed3,000 sheets/hour
Year installed2024
Platen die punching machine

Manual die punching

Installed
TypeManual platen die cutter
Max sheet size25 × 36 inch
CapabilityCustom shapes, window cut-outs, creasing
Year installed2024
Illustrative photograph of a hot foil stamping machine

Foiling & embossing unit

Installed
TypeHot foil stamping and blind embossing
Max sheet size18 × 25 inch
FoilsGold, silver, holographic, pigment
DiesBrass and copper, made to artwork
Year installed2024
Illustrative photograph of carton folding and gluing

Folder-gluer

Installed
TypeAutomatic straight-line folder-gluer
Carton stylesStraight-line
Speed10,000 cartons/hour
Year installed2024
Programmatic paper guillotine

Paper guillotine

Installed
TypeProgrammatic paper cutting machine
Cutting width114 cm
MakePolar
Year installedTo confirm
Illustrative photograph of an offset printing plate

Pre-press / CTP

Outsourced
Plate makingOutsourced to a local CTP bureau
In-houseArtwork prep, imposition, dieline and proofing
ProofingDigital colour proof signed before print
Structural designDielines and hand samples in-house
UV and aqueous coating unit

UV / aqueous coating

In-line
TypeIn-line coater on the CD102
CoatingsAqueous, gloss and matte varnish
Spot UVOffline unit — to confirm
BenefitCoated and dry in one pass, faster to die-cut

Come and see it

Visits are welcome on working days. We will walk you through the press, the die-cut section and finished goods storage — and you can watch a job being signed off against the proof. Monday to Saturday, 9.30 am–6.30 pm.

Seen enough of the floor?

Send your box size or a physical sample and we will quote within 24 working hours.

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