Machinery & infrastructure

What the job actually runs on

Buyers judge a printer by its floor, so here is the floor. The press is a six-colour Heidelberg CD102 with in-line coating; the finishing line around it covers lamination, die punching, foiling, embossing and pasting. Anything marked to confirm is awaiting a final figure from the factory rather than being guessed at.

Infrastructure

Capacity and backup

15,000
Sq. ft. built-up
6,00,000
Cartons / month
50
Manpower
Generator
Power backup + solar

On the floor

Machine by machine

Eight stations, from plate to pasted carton. Specifications as installed.

Six-colour offset printing press with in-line coater

Heidelberg CD102 6+LX

Installed
Type6-colour offset press with in-line coater
Max sheet size720 × 1020 mm
Colours6 + coating
SpeedUp to 15,000 sheets/hour
Year installedTo confirm
Film lamination machine running at the Perundurai plant, with laminated sheets stacked at delivery

Wet lamination machine

Installed
TypeWet film lamination
Max width36 inch
FilmsGloss, matte, velvet
Speed3,000 sheets/hour
Year installed2024
Platen die punching machine with the cutting forme in the bed

Manual die punching

Installed
TypeManual platen die cutter
Max sheet size25 × 36 inch
CapabilityCustom shapes, window cut-outs, creasing
Year installed2024
Hot foil stamping and blind embossing unit at Balaji Grapics

Foiling & embossing unit

Installed
TypeHot foil stamping and blind embossing
Max sheet size18 × 25 inch
FoilsGold, silver, holographic, pigment
DiesBrass and copper, made to artwork
Year installed2024
Automatic straight-line folder-gluer at Balaji Grapics

Folder-gluer

Installed
TypeAutomatic straight-line folder-gluer
Carton stylesStraight-line
Speed10,000 cartons/hour
Year installed2024
Polar-Mohr programmable guillotine trimming printed sheets to size

Paper guillotine

Installed
TypeProgrammatic paper cutting machine
Cutting width114 cm
MakePolar
Year installedTo confirm
Illustrative photograph of an offset printing plate

Pre-press / CTP

Outsourced
Plate makingOutsourced to a local CTP bureau
In-houseArtwork prep, imposition, dieline and proofing
ProofingDigital colour proof signed before print
Structural designDielines and hand samples in-house
UV and aqueous coating unit

UV / aqueous coating

In-line
TypeIn-line coater on the CD102
CoatingsAqueous, gloss and matte varnish
Spot UVOffline unit — to confirm
BenefitCoated and dry in one pass, faster to die-cut

Come and see it

Visits are welcome on working days. We will walk you through the press, the die-cut section and finished goods storage — and you can watch a job being signed off against the proof. Monday to Saturday, 9.30 am–6.30 pm.

Seen enough of the floor?

Send your box size or a physical sample and we will quote within 24 working hours.

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